With cooperation and collaboration, Design Optimization occurs at the intersection of manufacturing and engineering as a form of Continuous Improvement. It is the process of engineering, or re-engineering, in order to capitalize on efficiencies and lower costs. Materials, Components, Assemblies, Tooling, Fixtures, Jigs, Equipment, and Processes are all subjects of and subject to Design Optimization.
Design Optimization can be as simple as redesigning common parts to use a common drill size or end mill to reduce tool changes. It can be as complex as complete re-arrangement of a shop floor to minimize motion and maximize flow through a work cell, integrating new equipment and processes, poka-yoke, and changing manufacturing processes.
Evaluating our six fundamental categories of design, which are detailed thoroughly on the Reverse Engineering page, we can determine where to start and what changes will make the most improvement. As with most Continuous Improvement initiatives, Design Optimization is often an iterative process over time.
Whether you’re new to Design Optimization or just need a fresh set of eyes on your current process, we’re ready to work with you every step of the way.
Often, after an initial consultation, we may need a period of time to collect data on tooling usage, storage and equipment locations, perform spaghetti mapping, and interview active personnel. Then, we work with you to develop a solution that works for your budget, timeline, and space with returning a clear and worthwhile ROI.
Ready to take the next step?
Uptime MFG 